{"id":1914,"date":"2025-04-02T18:03:01","date_gmt":"2025-04-02T16:03:01","guid":{"rendered":"https:\/\/beroven.es\/?page_id=1914"},"modified":"2026-11-03T16:16:25","modified_gmt":"2026-11-03T15:16:25","slug":"industrial-ovens-rusk-bread","status":"publish","type":"page","link":"https:\/\/termopan.silogica.es\/en\/products\/industrial-ovens-rusk-bread\/","title":{"rendered":"Rusks and crisp breads"},"content":{"rendered":"\n\t<section class=\"section tp-site tp-oven-detail tp-product-detail\" id=\"section_593758051\">\n\t\t<div class=\"section-bg fill\" >\n\t\t\t\t\t\t\t\t\t\n\t\t\t\n\n\t\t<\/div>\n\n\t\t\n\n\t\t<div class=\"section-content relative\">\n\t\t\t\n<div class=\"row row-collapse\"  id=\"row-1440546485\">\n\n\t<div id=\"col-1563078001\" class=\"col tp-oven-label medium-3 small-12 large-3\"  >\n\t\t\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n\t<div id=\"text-2325482757\" class=\"text\">\n\t\t\n<h1>Rusks and crisp breads<\/h1>\n\t\t\t<\/div>\n\t\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\n\t\n\n\t<div id=\"col-1178480042\" class=\"col tp-oven-main medium-9 small-12 large-9\"  >\n\t\t\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n\t<div class=\"img has-hover tp-oven-hero-image x md-x lg-x y md-y lg-y\" id=\"image_1007955161\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner image-zoom dark\" >\n\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"1020\" height=\"573\" src=\"https:\/\/termopan.silogica.es\/wp-content\/uploads\/2025\/04\/Rusk-bread-production_Beroven.jpg\" class=\"attachment-large size-large\" alt=\"Rusk production line\" srcset=\"https:\/\/termopan.silogica.es\/wp-content\/uploads\/2025\/04\/Rusk-bread-production_Beroven.jpg 1366w, https:\/\/termopan.silogica.es\/wp-content\/uploads\/2025\/04\/Rusk-bread-production_Beroven-711x400.jpg 711w, https:\/\/termopan.silogica.es\/wp-content\/uploads\/2025\/04\/Rusk-bread-production_Beroven-768x432.jpg 768w\" sizes=\"auto, (max-width: 1020px) 100vw, 1020px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_1007955161 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\n\t<div id=\"text-3571276786\" class=\"text\">\n\t\t\n<p class=\"tp-eyebrow\">Innovation in Food Engineering<\/p>\n<h2 class=\"tp-display\">Extensive experience in high-volume production lines for rusks, breadsticks, mini breadsticks and canap\u00e9 bases<\/h2>\n<div class=\"tp-oven-intro\">\n<p>RUSKS AND CRISP BREADS<\/p>\n<p>Rusks and crisp breads are low-moisture baked products designed for <strong>a long <\/strong> <strong>shelf life <\/strong>and <strong><\/strong> <strong>a crisp <\/strong>bite. Industrial production requires precise <strong>control of residual moisture, a <\/strong><strong>uniform internal structure and an efficient drying process. <\/strong><\/p>\n<p>This baking process is used for <strong>rusks, crisp toasts, breadsticks, mini breadsticks and grissini<\/strong>, among other formats, serving markets for long-life bakery products, snacks and complementary products for foodservice and retail.<\/p>\n<h3><strong>Assured performance and quality<\/strong><\/h3>\n<\/div>\n\t\t\t<\/div>\n\t\n\n\t\t<div class=\"tabbed-content tp-oven-tabs\">\n\t\t\t\n\t\t\t<ul class=\"nav nav-line nav-uppercase nav-size-normal nav-left\" role=\"tablist\"><li id=\"tab-production-process\" class=\"tab active has-icon\" role=\"presentation\"><a href=\"#tab_production-process\" role=\"tab\" aria-selected=\"true\" aria-controls=\"tab_production-process\"><span>Production process<\/span><\/a><\/li>\n<li id=\"tab-lines-and-applications\" class=\"tab has-icon\" role=\"presentation\"><a href=\"#tab_lines-and-applications\" tabindex=\"-1\" role=\"tab\" aria-selected=\"false\" aria-controls=\"tab_lines-and-applications\"><span>Lines and applications<\/span><\/a><\/li>\n<li id=\"tab-adaptations-and-advantages\" class=\"tab has-icon\" role=\"presentation\"><a href=\"#tab_adaptations-and-advantages\" tabindex=\"-1\" role=\"tab\" aria-selected=\"false\" aria-controls=\"tab_adaptations-and-advantages\"><span>Adaptations and advantages<\/span><\/a><\/li><\/ul><div class=\"tab-panels\"><div id=\"tab_production-process\" class=\"panel active entry-content\" role=\"tabpanel\" aria-labelledby=\"tab-production-process\">\n\t<div id=\"text-1490230321\" class=\"text\">\n\t\t\n<h3><strong>How do we achieve lasting quality?<\/strong><\/h3>\n<p>Lines for rusks and crisp breads must ensure <strong>uniform baking, progressive moisture removal and structural stability <\/strong>in the finished product. <br \/>The <strong>wire mesh belt tunnel ovens<\/strong> are the best solution for this production, providing zone-controlled baking and a gradual transition to drying.<\/p>\n<h3><strong>Baking control<\/strong><\/h3>\n<p>Initial baking defines the <strong>texture<\/strong> and <strong>stability<\/strong> of rusks and crisp breads. This stage aims for uniform baking to ensure:<\/p>\n<ul>\n<li><strong>Uniform development of the internal structure<\/strong> without excessive stress in the crust.<\/li>\n<li><strong>Precise control of expansion and air cell formation<\/strong>, depending on the product (rusks, breadsticks or mini breadsticks).<\/li>\n<li><strong>Optimised temperature and airflow<\/strong> in the wire mesh belt oven, preventing surface overbaking and ensuring progressive drying.<\/li>\n<\/ul>\n<h3><strong>Progressive drying<\/strong><\/h3>\n<p>Residual moisture affects the product&#8217;s final texture, mechanical strength and shelf life. <strong>Moisture is reduced during a gradual drying stage to prevent structural defects.<\/strong><\/p>\n<ul>\n<li><strong>Precise control of final moisture content<\/strong> according to the product type (10\u201312% for rusks, 8\u201310% for grissini and &lt;8% for mini breadsticks).<\/li>\n<li><strong>Progressive water removal without thermal shock<\/strong>, preventing cracks or a brittle crumb.<\/li>\n<li><strong>Adjustable ventilation and temperature in separate zones<\/strong>, ensuring uniform evaporation without premature hardening.<\/li>\n<\/ul>\n<h3><strong>Cooling and final slicing<\/strong><\/h3>\n<p>An essential part of this process is<strong> temperature stabilisation<\/strong> before slicing, packaging or storage. Poorly managed cooling can cause internal condensation, loss of texture and product waste.<\/p>\n<ul>\n<li><strong>Staged cooling:<\/strong> natural or forced, depending on the product and production volume.<\/li>\n<li><strong>Slicing synchronised with bread texture<\/strong>, preventing breakage and waste.<\/li>\n<li><strong>Double baking (where applicable):<\/strong> rusks and crisp toasts require portioning and a second bake after slicing to achieve their crisp texture.<\/li>\n<\/ul>\n<h3><strong>Stabilisation and packaging<\/strong><\/h3>\n<p>Once the desired final moisture level is reached, the product is <strong>stabilised<\/strong> to ensure lasting crispness. This stage <strong>prevents moisture reabsorption<\/strong> and maintains <strong>product quality<\/strong> during storage.<\/p>\n<ul>\n<li><strong>Controlled environmental conditions<\/strong> to prevent moisture absorption after cooling.<\/li>\n<li><strong>Packaging options:<\/strong> flow wrapping, thermoforming or controlled-atmosphere packaging, depending on the target market.<\/li>\n<li><strong>Protection against breakage or mechanical damage<\/strong> during transport and distribution.<\/li>\n<\/ul>\n<h3><strong>Multi-stage baking control<\/strong><\/h3>\n<h3><strong>Conveying lines<\/strong><\/h3>\n<h3><strong>Temperature control for each chamber<\/strong><\/h3>\n<h3><strong>Baking<\/strong><\/h3>\n<h3><strong>Conveying and cooling<\/strong><\/h3>\n<h3><strong>Packing<\/strong><\/h3>\n<h3><strong>Packaging<\/strong><\/h3>\n\t\t\t<\/div>\n\t\n<\/div>\n<div id=\"tab_lines-and-applications\" class=\"panel entry-content\" role=\"tabpanel\" aria-labelledby=\"tab-lines-and-applications\">\n\t<div id=\"text-2283708358\" class=\"text\">\n\t\t\n<h3>Automated lines for rusks and crisp breads<\/h3>\n<h3>Types of rusks and crisp breads<\/h3>\n<h3>Rusks and crisp bread lines<\/h3>\n<p>Rusks and crisp breads require a long shelf <strong>life, a <\/strong><strong>well-defined <\/strong>texture and a consistent <strong>shape. <\/strong>We adapt our lines for rusks, thin melba toast, breadsticks, mini breadsticks, croutons and crackers, with configurations tailored to the dough type and degree of drying. <\/p>\n<p>We use a specific thermal profile for each recipe <strong>to achieve the <\/strong>right moisture <strong>level, ensuring a consistently <\/strong><strong>crisp texture, <\/strong><strong>uniform colour <\/strong>and <strong>compatibility with <\/strong>automated packaging systems. <\/p>\n<h3>Rusks<\/h3>\n<h3>Breadsticks<\/h3>\n<h3>Mini breadsticks\u00a0<\/h3>\n<h3>Croutons<\/h3>\n<h3>Crackers<\/h3>\n<h3>Melba toast<\/h3>\n<h3>Compatible product types<\/h3>\n<p><strong>Crisp toast \/ Zwieback \/ Melba toast<\/strong><br \/>Dry, crisp slices, ideal for breakfast, and thin toast slices<br \/><strong>Breadsticks \/ Grissini &amp; mini breadsticks<\/strong><br \/>Long formats with high structural strength and a firm texture<br \/><strong>Croutons<\/strong> Cubes of dry baked bread<br \/><strong>Dry flatbreads \/ Lavash crackers \/ Matzo<\/strong><br \/>Thin flatbreads baked until fully dry<br \/><strong>B\u00e2tonnets and crisp breadsticks<\/strong><br \/>Thicker or more aerated versions of breadsticks<\/p>\n\t\t\t<\/div>\n\t\n<\/div>\n<div id=\"tab_adaptations-and-advantages\" class=\"panel entry-content\" role=\"tabpanel\" aria-labelledby=\"tab-adaptations-and-advantages\">\n\t<div id=\"text-3302004959\" class=\"text\">\n\t\t\n<h3>\u00bfNecesitas una l\u00ednea espec\u00edfica para tu producto?<\/h3>\n<p>Nuestro equipo t\u00e9cnico analiza tus <strong>necesidades productivas<\/strong><\/p>\n<p>Dise\u00f1amos <strong>soluciones<\/strong> <strong>configurables<\/strong> y <strong>escalables<\/strong><\/p>\n<p>Te <strong>acompa\u00f1amos<\/strong> en todo el proceso de gesti\u00f3n y personalizaci\u00f3n<\/p>\n<h3>Adaptaciones espec\u00edficas<\/h3>\n<p>L\u00edneas con corte autom\u00e1tico y separaci\u00f3n en caliente<\/p>\n<p>Cintas de acero o malla seg\u00fan formato y tama\u00f1o<\/p>\n<p>Zonas de enfriado dimensionadas para m\u00e1xima estabilidad estructural<\/p>\n<p>Integraci\u00f3n con t\u00faneles de empaquetado de alta velocidad<\/p>\n<p><strong>Termopan by Insertec<\/strong> colabora en la ingenier\u00eda de proceso, dise\u00f1o por receta y automatizaci\u00f3n, adaptando la l\u00ednea a cada necesidad.<\/p>\n<h3>Ventajas operativas<\/h3>\n<p>Cocci\u00f3n multizona con secado progresivo<\/p>\n<p>Control preciso de ventilaci\u00f3n para humedad final &lt;5%<\/p>\n<p>Uniformidad de color y textura en todo el lote<\/p>\n<p>Bajo consumo energ\u00e9tico gracias a intercambiadores optimizados<\/p>\n\t\t\t<\/div>\n\t\n<\/div><\/div><\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\n\t\n<\/div>\n\t\t<\/div>\n\n\t\t\n<style>\n#section_593758051 {\n  padding-top: 0px;\n  padding-bottom: 0px;\n}\n<\/style>\n\t<\/section>\n\t\n\n\t<section class=\"section tp-site tp-oven-related\" id=\"section_598538607\">\n\t\t<div class=\"section-bg fill\" >\n\t\t\t\t\t\t\t\t\t\n\t\t\t\n\n\t\t<\/div>\n\n\t\t\n\n\t\t<div class=\"section-content relative\">\n\t\t\t\n<div class=\"row row-collapse\"  id=\"row-949582146\">\n\n\t<div id=\"col-1126755816\" class=\"col medium-12 large-12\"  >\n\t\t\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\t<div id=\"text-2336343039\" class=\"text\">\n\t\t\n<h2 class=\"tp-heading\">Ovens for this product type<\/h2>\n\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\n\t\n<\/div>\n<div class=\"row row-collapse\"  id=\"row-1088040627\">\n\n\t<div id=\"col-477710922\" class=\"col tp-card medium-4 small-12 large-4\"  >\n\t\t\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\t<div class=\"img has-hover tp-card-image x md-x lg-x y md-y lg-y\" id=\"image_846660455\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner image-zoom dark\" >\n\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"1020\" height=\"573\" src=\"https:\/\/termopan.silogica.es\/wp-content\/uploads\/2025\/05\/wire-mesh-oven-conveying_Beroven.jpg\" class=\"attachment-large size-large\" alt=\"Wire mesh oven conveying system\" srcset=\"https:\/\/termopan.silogica.es\/wp-content\/uploads\/2025\/05\/wire-mesh-oven-conveying_Beroven.jpg 1366w, https:\/\/termopan.silogica.es\/wp-content\/uploads\/2025\/05\/wire-mesh-oven-conveying_Beroven-711x400.jpg 711w, https:\/\/termopan.silogica.es\/wp-content\/uploads\/2025\/05\/wire-mesh-oven-conveying_Beroven-768x432.jpg 768w\" sizes=\"auto, (max-width: 1020px) 100vw, 1020px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_846660455 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\t<div id=\"text-2515789708\" class=\"text\">\n\t\t\n<div class=\"tp-card-body\">\n<h3 class=\"tp-card-title\">Wire mesh belt ovens<\/h3>\n<p><a class=\"tp-link\" href=\"https:\/\/termopan.silogica.es\/en\/ovens\/cyclothermic-ovens-wire-mesh-belt\/\">Learn more <span aria-hidden=\"true\">\u2192<\/span><\/a><\/div>\n\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\n\t\n<\/div>\n\t\t<\/div>\n\n\t\t\n<style>\n#section_598538607 {\n  padding-top: 0px;\n  padding-bottom: 0px;\n}\n<\/style>\n\t<\/section>\n\t\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":9,"featured_media":0,"parent":1553,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-blank.php","meta":{"footnotes":""},"class_list":["post-1914","page","type-page","status-publish","hentry"],"yoast_head":"<title>Ovens for rusks and crisp breads | Termopan by Insertec<\/title>\n<meta name=\"description\" content=\"Industrial solutions for rusks, crisp breads and crackers, with precise 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